Process automation makes it possible to network production processes. Work steps can be reproduced extremely precisely and the error rate can be significantly reduced while maintaining the highest product quality. Automation noticeably reduces the operator’s workload and makes the production process significantly more efficient.
Turnkey solutions
We supply your SPALECK system including fully automatic feeding and discharge.
Supplementary components
We equip your existing SPALECK system with the appropriate robot technology.
Comprehensive cooperation
We support you with our know-how in the implementation of your automation process.
Automated feeding of unsorted parts
The parts are randomly, unsorted fed into the SPALECK through-feed machine. The position of the parts is captured with help of camera technology. After the continuous treatment in through-feed the parts are taken by the robot and put down properly.
Pick & Place
Fully automatic processing unit for precious metal bars
Two robots control the feeding and the discharge of the SPALECK centrifugal finishing machine. For this purpose, the gold bars are positioned in a rail, guiding the bars through the working tub. Following the polishing, rinsing and textile drying steps the bars are taken by the robot to put them down properly.
VISUAL INSPECTION
Automated processing of precious metal processing with integrated camera inspection
The SPALECK centrifugal finishing machine is designed for the processing of silver bars. The fully automated polishing process is complemented by a camera inspection unit. The robot organises the feeding and discharge of the parts which are visually checked in a following step. In accordance with the chosen inspection parameters the bars are sorted.
CONVEYOR TRACKING
Automated reception of moving parts
Parts with different geometries are fed into the SPALECK through-feed machine via robot. After the processing the parts are discharged onto a conveyor belt. The moving part is captured by the camera, taken by the robot and put down in accordance with its geometry.
SPALECK Oberflächentechnik
GmbH & Co. KG
Schlavenhorst 117
D-46395 Bocholt
Own training workshop
“More independence, more individual learning!” We give our trainees the opportunity to familiarize themselves independently with the production process and actively participate in it from the very beginning. They are guided by our experienced trainers and can practise their ability to reflect and self-monitor.
Individual further training opportunities
“More knowledge, more opportunities!” Through targeted training, you can expand your skills, strengthen your employability and advance your career with us.
Flat hierarchies
“More freedom, more speed!” With us, decision-making processes are shorter, communication is more direct and the sense of togetherness is stronger. No long back and forth – just get started!
Employer-financed company pension
Depending on your length of service, you will receive a lump sum at the start of your pension – a nice extra for your future!
Company pension scheme
More pension, fewer worries!” Our company pension plan offers you additional financial security in retirement – without any major outlay. The employer subsidy helps you build up your pension, so you can sit back and relax.
Bicycle leasing
More freedom, more fitness!” With a JobRad you can not only make your commute to work environmentally friendly, but also go on relaxed bike rides in your free time – this way you promote your health.
One-shift operation
“One shift, more serenity!” With fixed shift work, you can rely on clear working hours. No constant switching between early, late and night shifts – that means more stability and less stress.
Vacation and Christmas bonus
“Extra money, extra joy!” Vacation and Christmas bonuses are like little gifts that bring you joy all year round. Whether you use it to top up your travel fund or treat yourself to something special – financial extras ensure a good mood and motivation.
Flexible working hours
“Work flexibly, live flexibly!” Whether you start earlier to have the afternoon free or start later to avoid traffic – flexibility increases satisfaction and productivity.
30 days vacation
“More vacation, more power!” With a generous 30 days’ vacation, you can really relax, explore the world and experience new adventures – without stress and with plenty of sunshine in your heart.
35 hours week
“More free time, less stress!” With a 35-hour week, you have enough time for hobbies, family and spontaneous trips – without the stress of overtime.
Inspection technology for maximum precision
The material handling is realized by our in-house machine construction in coordination with the requirements of the inspection technology.
Our proprietary software solution makes it possible to solve the inspection task in a customer-specific manner and includes the option of defect classification and statistical evaluation.
EMS sensors
Today, this measuring principle is used worldwide in vending machines in which coins are used for payment. Inductive testing of the coin or coin blank provides information about the material composition and/or coating of the coin/blank. The measured values of the individual object are compared with a material database and assessed as good or bad depending on the deviation from the references or the deviation defined as acceptable.
Eddy current measurement
Eddy current measurement is a non-destructive method for testing metallic surfaces. With the help of high-frequency electromagnetic interactions, different material hardnesses can be detected and analyzed both manually and automatically. This method plays a decisive role in quality assurance, as it measures the mechanical resistance of a material against the penetration of another body.
2D camera technology for edge inspection
For geometric reasons, 2D and 3D camera technology only captures the top and bottom of an object, but not the edges. A special 2D camera in combination with a ring light and a catadioptric lens is used to inspect the edge surfaces.
The following features can be checked using 2D camera technology for edge inspection:
3D camera technology
3D image capture picks up where 2D camera technology reaches its limits, particularly with regard to the depth of field of the images and the ability to recognize differences in height. To create a height profile, the component is illuminated with a line laser. The laser beam is reflected and captured by a camera. The illumination of the line laser generates many sectional images. This partial information of the component is put together by the software to form an overall object.
The following features can be checked using 3D camera technology:
2D camera technology
2D image capture is based on the principle of the human eye – light falls on an object, is reflected and captured by the eye. In our systems, artificial lighting is used to generate light beams that are reflected by the object and captured by the camera. The choice of suitable lighting and camera depends on the application.
The following features can be checked using 2D camera technology:
Decision
The components are classified based on the set inspection parameters. The data can be stored and analyzed via an SQL database or transmitted to a higher-level system.
Image analysis
The image analysis is performed by algorithms that process the data generated by the image acquisition. These algorithms are integrated into the operating software, which is used to control the system and define and save the inspection criteria.
Image acquisition
Image acquisition includes the selection of lighting and camera technology. The type and sensitivity of the components are determined according to the previously defined test characteristics and tolerances.
Handling
The variety of components and the desired degree of automation make component handling crucial. Transport and precise positioning under the inspection tool are crucial for optimum inspection results.
Inspection
The same requirements apply for an optical inspection as for the human eye. It is important to describe the component, define the characteristics to be tested and specify the tolerances.
